Vision Systems Solutions

At AG Controls, we specialise in designing and implementing bespoke vision solutions that address specific quality control and inspection challenges within your operations.

What are Vision systems? 

Vision systems are a fundamental component of modern automation, allowing machines to “see” and make decisions based on what they detect. 

Why choose AG Controls for vision systems?

Our vision systems excel at tasks that demand precision and reliability. We can program solutions for text or barcode reading, parts detection, and coordinate-based picking to ensure seamless operation within your assembly lines. Our systems can also be used to find specific parts of a product, providing an extra layer of quality control. We choose the best technology for the job, often dictated by our client’s existing specifications. If there’s no preference, we run detailed trials to ensure the solution is robust and reliable before we commit to it.

Our Expertise in Vision system integration

We work with leading technologies from brands like Cognex, Keyence, Asyril, and FANUC Vision. We believe in building solutions that are reliable and effective for the long term, avoiding untested equipment that could compromise your operations. For simpler applications, we collaborate directly with suppliers like Keyence or Cognex for guidance. For more complex projects, we partner with a specialist subcontractor to ensure the solution is perfectly tailored to your needs. To maintain accuracy, we implement routine calibration checks, like having a robot go to a vision check position to confirm it’s within process limits. We also follow the White Rabbit/Red Rabbit philosophy to prevent errors.

Case Study: Reducing Defects and Increasing Efficiency with vision systems

We were recently tasked with solving a quality control problem on a fully automated line. The system relied on an operator to sort parts correctly before they were placed in a box. When parts were mixed up, the product would fail its final test, leading to a costly rebuild. We implemented an additional check before assembly, allowing a robot to reject any incorrectly machined parts before they were fitted. This simple yet effective vision solution saved the client a significant amount of time and money.